Beef Packing Plant in Fort Dodge Iowa
-Messenger photo past Chad Thompson
Piece of work progresses at the massive Prestage Foods of Iowa pork processing plant that is beingness built in Wright County.
Eagle GROVE — More than 50 full-load refrigerated trucks volition be traveling to and from the massive $300 one thousand thousand Prestage Foods of Iowa pork establish, iv miles south of Eagle Grove, each mean solar day when it becomes operational less than a year from now, according to Jere Goose egg, Prestage's principal operating officer.
"As a single shift operation, which is the way we will commencement, it will be in excess of 50 trucks a twenty-four hours," Null said.
Null said those trucks volition come up from outside companies.
"Nosotros have talked with a number of local and regional trucking companies to help supply that need," he said. "Nosotros volition non run our own trucks. We will hire outside firms to handle our trucking needs."
Inside the 700,000-foursquare-foot plant, ane,050 workers will be employed.
-Submitted photograph
Prestage Foods of Iowa's expansive parking lot is pictured in this epitome taken by a drone.
The development understanding between Prestage and Wright County requires that the visitor apply at minimum 922 workers.
A 2017 economic affect written report conducted past Goss & Assembly Economic Solutions, of Denver, Colorado, projects about thirty percent of workers to be strange-born. It predicts 43 percent of foreign-born Latino workers will speak exclusively Spanish.
Plans call for one 10-hour shift, v days per calendar week, and some Saturday shifts.
The lowest paid workers are to starting time at $13 per hour, while the average wage will be $15.71 per hour.
Average almanac wages are projected to be $47,000.
-Submitted photo
The Prestage Foods of Iowa site near Hawkeye Grove is pictured in this image taken past a drone.
The average annual income in Wright County is about $26,000.
The site of the plant was selected in part because of the estimated half-dozen.five million hogs that are marketed within 250 miles of the establish, according to information provided by Prestage.
The plant will be capable of processing 10,000 hogs per shift. About 600 million pounds of pork will be processed annually.
About 60 percentage of hogs will come from existing Prestage farms in Iowa.
The remaining 40 percent volition come from contained producers.
-Messenger file photograph by Chad Thompson
Iowa Gov. Kim Reynolds visited the Prestage site during warmer weather.
Prestage, a N Carolina-based company, has been operating in Iowa since 2004. It owns 145 farms in the state.
Fresh pork such as pork loins, pork bellies, Boston butts, shoulder picnics, pork tenderloins, baby back ribs, and spare ribs, are the chief products Prestage volition produce at its Eagle Grove establish.
The plant will non melt the meats. Prestage will sell to other companies who will plow the fresh meat into food for human consumption.
Up to 30 percent of Prestage's products volition be exported. The tiptop export markets volition exist Mexico, China, and Nihon.
The plant's processes will be highly advanced, according to Aught.
-Submitted photo
A drone captured this epitome of the Prestage complex most Hawkeye Grove that is yet under construction and expected to open in late 2018.
Wasted estrus will be radiated through the floors to reach the pigs.
"That'southward very innovative," he said. "Near people don't do that. It's a secondary apply of heat that would normally simply be released out of smoke stack. This provides warmth to the animals."
Advanced robotics and high-powered waterjet cutters volition slice different cuts of meat.
The high-force per unit area water organisation tin can slice through meat and bone.
The robots that volition be used will ease the burden on employees, according to Nil.
The plant will use an estimated 25 percent less h2o than a plant built 10 years ago, he said.
Smells that are typically associated with like facilities will also exist diminished.
"Smell is something a lot of people know from older packing plants," Naught said. "This plant has a slice of equipment called a thermal oxidizer, which substantially incinerates odors before they are discharged to the atmosphere."
He said it'due south simply the 4th such unit to be used in the manufacture.
"It's a very modern slice of equipment," he said.
Null said the incinerator burns at 1600 degrees.
"It basically incinerates the particulates in the air, which are the source of the smell," he said. "When the air comes out, information technology's clean. Information technology doesn't olfactory property."
He added, "We are covering our wastewater lagoons and capturing the methane gas that comes out of them, which is a source of odor. We will actually take that gas and burn it in a boiler as an energy source."
Construction on the Prestage site began in March 2017 on 150-plus acres of land. It is located northwest of the intersection at Iowa Highway 17 and 320th Street. Information technology is roughly a xx-infinitesimal bulldoze from Fort Dodge.
Epstein Global, headquartered in Chicago, is the general contractor for the project.
Jensen Builders, Ltd., of Fort Dodge, Woodruff Construction, LLC, of Fort Dodge, Fort Dodge Asphalt, and McClure Engineering, are some contractors who have completed work at the site.
"They have all had a big presence at the plant," Null said.
Some of the plant is concrete precast, and some is insulated wall panels.
The plant will have a maximum height of 45 anxiety, according to information on Epstein Global'south website
Prestage has been in talks with Iowa Fundamental Customs College most workforce training.
The plan used by Iowa Cardinal to train workers is called Iowa Industrial New Jobs. It provides flexible funding for employee training for new jobs created.
The program is financed through bonds sold by Iowa's xv community colleges, co-ordinate to the Iowa Economic Development Potency.
Iowa Central Community College President Dan Kinney said the program comes at no price to Iowa taxpayers.
The length of grooming needed to gain employment at Prestage volition vary based on the individual and the position at the company.
Zip said the company will make a "serious hiring push button" at the beginning of summer.
Applications are being accepted at prestagefoodsof iowa.com.
The found is scheduled to open in November or December.
Roads well-nigh Prestage to be improved
A series of pavement projects will be taking place in the spring to amend the roads leading to the Prestage plant.
One project involves resurfacing Wright County Route C56 from the border of Webster and Wright counties to Iowa Highway 17.
Wright Canton Road C56 is the road directly to the south of Prestage. Information technology runs east to west.
Plough lanes and deceleration lanes will besides be added at the intersection of C56 and Iowa Highway 17.
On C56 a right manus turn lane assuasive traffic to turn right onto Iowa Highway 17 and a lane that allows a left paw plough onto the highway are to be added.
There will also be a right hand plough lane southbound on Iowa Highway 17.
Bryce Davis, Eagle Grove urban center administrator, said the improvements would price about $iii million.
Webster County also has plans to resurface C56 from Vincent east to the Wright County line.
Elsewhere in Wright County, the Iowa Department of Transportation has plans to resurface a iv-mile stretch of road that connects Goldfield to Hawkeye Grove.
Pavement on Iowa Highway 17 from 12th Street Northwest in Eagle Grove to Iowa Highway 3 in Goldfield will be completely torn out and replaced.
The estimated toll of those improvements is $5 meg.
The highway volition exist airtight when structure begins.
Through traffic on Iowa Highway 17 will be detoured using Second Street Northeast in Eagle Grove and Wright County roads C54 and R33.
That construction is estimated to take between iii and four months.
Additional road improvements are also scheduled for inside Eagle Grove city limits.
There are also plans to resurface C70 from Woolstock to Iowa Highway 17.
Source: https://www.messengernews.net/progress2018/progress-business-and-industry-2018/2018/02/prestage-foods-of-iowa-300-million-project/
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